Isabelle Stauber        
 
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Below is a visual overview of my design process using Furygan's range of motorcycling protectors as an example. This range has been developed for D3O.

 
  process1  
 

- Understand customer’s and market’s need
- Competitors’ product research and analysis

 
  process2  
 

- Write project brief
- Comparative testing on materials and current products on the market

 
  process3  
 

- Mood boards and concept sketching

 
  process5  
 

- Estimate project timeline from brief to start of production in Asia

 
  process4  
 

- Material selection and prototyping in house

 
  process6  
 

- Performance testing in house
- Confirm material selection, validate concept design and write FMEA

 
  process7  
 

- Prototyping in house: tool cutting on CNC, tool preparation and PU casting
- Curing and tool opening
- Prototype presentation to customer for final approval

 
  process8  
 

- Design finalization and 3D modeling on Solidworks

 
  process9  
 

- Create technical drawings and product specifications

 
  process10  
 

- Production set up in Asia

 
  furygan2  
       
© Isabelle Stauber Copyright 2015